The next step in the process is to install the floor bearers, bunk bearers, bunk supports and the deck beams to the bulkheads. Nothing difficult in this except for the deck beams, which are made out of 70x19 mm planks. Their upper side must be curved to give to the deck pannels (that they will support) their lateral curvature. Furthermore they must have notches for the deck stringers.
The fastest way I have found to cut these planks in the required shape is by making templates out of scrap 8mm plywood. I then clamp the plank with the template and cut it by using the router. In the photos bellow you can see the router mill I am using, with a ball bearing on its edge. This bearing uses the plywood template as a guide to give shape to the softwood deck beam.
As soon as I have managed to cut and glue all these pieces I then have to give to the bulkheads two coats of epoxy before I permanently install them to the hull. Hopefully I will finish these tasks within the next couple of weeks as the weather in Greece is still warm and epoxy work is easier.
Πέμπτη 1 Νοεμβρίου 2007
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