The fastest way I have found to cut these planks in the required shape is by making templates out of scrap 8mm plywood. I then clamp the plank with the template and cut it by using the router. In the photos bellow you can see the router mill I am using, with a ball bearing on its edge. This bearing uses the plywood template as a guide to give shape to the softwood deck beam.
As soon as I have managed to cut and glue all these pieces I then have to give to the bulkheads two coats of epoxy before I permanently install them to the hull. Hopefully I will finish these tasks within the next couple of weeks as the weather in Greece is still warm and epoxy work is easier.
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